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CYCLONŽ STANDARD BATTERY DESCRIPTIONS
Cyclon cells are ideal for small ampere-hour applications
up to 25Ah. The sealed-lead construction uses a starved-electrolyte system and a patented
grid-alloy providing numerous advantages.
Standard batteries are offered based on combinations of
Cyclon cells and are available in 2, 6 and 12 volt configurations with capacities ranging
from 2.5Ah to 25Ah.
Battery Packages
Rigid plastic cases or shrink wrap packaging are available.
Rigid Plastic
Cases are available for most designs in either flame-retardant ABS Cycolac (General
Electric) material, meeting UL94VO flammability rating, or Styrene (available only in 2X3
D and X battery configurations). Some cases have mounting holes. Rigid plastic cases are
recommended for applications in which the battery must withstand vibration, movement or
extreme weather conditions.
Shrink Wrap
Shrink wrap packaging is less expensive and smaller in size and weight. A plastic
extrusion insulates the battery top and keeps the cells in line. A heavy duty shrink
sleeve holds the cells firmly in place. Shrink wrap packaging is recommended for
applications in which the battery remains stationary.
Battery Terminations for Single Cell and Monoblocs
Tab/Stud
| Cell size |
Dimensions |
| D |
.187" X .025" |
| Tall D |
.187" X.025" |
| X |
.250" X.025" |
| E |
.250" X.025" |
| J |
.312" X.032" |
| BC |
6mm post (negative) 8mm post
(positive) |
Tab Adapters (D, Tall D, X, and E)
Available to convert .1 87" tabs to .250" tabs, 0.032" thick, and
vice versa.
Connection Terminations
A wide variety of terminations are offered. Please specify or contact your
EnerSys Sales Representative for recommendations.
Fusible Links
Specify your requirement.
Lead Wires
Stranded copper wire with insulation meeting ULl015 specifications (Red +, Black
-). Standard leads extend 9 inches outside the battery pack. Ends are stripped and dipped
in wax, which must be removed before use.
Standard wire gauges:
- D batteries 18AWG, UL1015
- Tall D batteries 16AWG, UL1015
- X batteries 16AWG, UL1015
- E batteries 14AWG, UL1015
- J batteries 14AWG, UL1015
- BC batteries 12AWG, UL1015
Varying lead lengths and gauges are also available; please
specify to your battery assembler.
lntercell Connections
Standard
- D, Tall D, X and E batteries-welded tin-plated steel
connector
- J batteries-soldered, stranded wire
- BC batteries-solid copper
For vibration-prone applications
- D, Tall D, X, E and J batteries-soldered, stranded wire
- BC batteries-braided copper straps
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